About Semi-Automatic Capsule Filling Machine
Semi-automatic capsule filling machines are a popular choice for those looking to streamline their capsule filling process while still maintaining some level of manual control. These machines offer a cost-effective alternative to fully automatic machines and are well-suited for small to medium-sized operations.
One of the primary benefits of using a semi-automatic capsule filling machine is the ability to easily switch between different capsule sizes and fill materials. This versatility is especially useful for those in the nutraceutical or pharmaceutical industries where a wide range of products may need to be produced.
Semi-automatic capsule filling machines typically consist of a hopper for holding the fill material, a dosing mechanism for accurately measuring the fill material, and a filling station where the capsules are filled and sealed. The operator is responsible for loading the capsules and fill material into the machine and starting the filling process. Once the filling process is complete, the operator is responsible for unloading the filled capsules and preparing the machine for the next run.
One of the main advantages of using a semi-automatic capsule filling machine is the increased efficiency and speed of the filling process compared to manual filling. These machines are also capable of producing a higher volume of filled capsules with a lower margin of error.
However, it's important to note that while semi-automatic capsule filling machines do offer increased efficiency and accuracy, they still require a certain level of operator skill and attention to detail to produce high-quality filled capsules. It's also important to properly maintain and clean the machine to ensure optimal performance.
In conclusion, semi-automatic capsule filling machines are a great choice for those looking to increase efficiency and accuracy in their capsule filling process while still maintaining some level of manual control. These machines are well-suited for small to medium-sized operations and offer a cost-effective alternative to fully automatic machines.
What are the steps of an automatic capsule filling Machine:
Loading the capsules: The operator is responsible for loading the empty capsules into the filling station of the machine. This typically involves placing the capsules into a hopper or tray that is specifically designed for the size and shape of the capsules being used.
Dosing the fill material: The semi-automatic capsule filling machine has a dosing mechanism that is used to accurately measure the correct amount of fill material for each capsule. The fill material is typically placed in a hopper on top of the machine and is dispensed into the filling station using a dosing wheel or auger.
Filling and sealing the capsules: Once the correct amount of fill material has been dispensed, the filling station is used to fill and seal the capsules. The filling station has a series of dies that correspond to the size of the capsules being used. The dies are used to hold the capsules in place while the fill material is dispensed into the capsule. Once the capsule is filled, the dies are used to seal the top and bottom halves of the capsule together.
Unloading the filled capsules: Once the filling and sealing process is complete, the operator is responsible for unloading the filled capsules from the machine. This typically involves transferring the filled capsules to a tray or container for further processing or packaging.
Preparing the machine for the next run: After the filled capsules have been removed from the machine, the operator is responsible for preparing the machine for the next run. This may involve cleaning the machine, changing the size of the dies if a different size capsule is being used, or refilling the hoppers with fill material and empty capsules.
JTV Semi-Automatic Capsule Filling Machine:
Our JTV The semi-automatic capsule filling machines series are a special machine suitable for medium, small pharmaceutical factory, and hospital labs. The machine can complete the actions of position, separation, filling and locking. The dosage is accurate and the operation is very easy to learn. The overall machine is made of stainless steel, and it is suitable for the capsules which filled with powder and grains.
Features:
1. Controlled by step-less frequency conversion and pneumatic devide, and it adopts electronic automatic counter.
2. Can finish position, separation, filling, locking of capsules.
3. Filling dosage is accurate, and it can fill grains or powder.
4. Modified design of drug hopper reduces time for dismantling and unloading of powder.
Production Capacity: 8-12 thousand pills per hour (according to number of capsule)
Suitable capsules: 000#, 00L#, 00#, 0L#, 0#, 1#, 2#, 3#, 4# -
Type of filling: powder, small granules -Total power: 4.0kw
Air pressure: 0.03m3/min 0.7Mpa
